AS Colour Bucket Hat | 1117

Description

The AS Colour 1117 Bucket Hat is the cotton blank that decorators reach for when the brief calls for embroidery that stays sharp. Double-needle stitching at the brim and crown means structural integrity through seasons of wear — no panel separation, no fraying at the edges. The 100% cotton construction accepts thread cleanly and handles heat transfer without warping, making it a reliable substrate for programs that need consistent results across large runs.

Who Orders It

Breweries and taprooms building branded merchandise programs. Surf and outdoor lifestyle brands looking for headwear that fits their aesthetic without the trucker silhouette. Event production companies outfitting staff and volunteers. Music festivals needing merch that reads as intentional, not promotional. Hospitality groups — hotels, resorts, beach clubs — adding sun protection to their branded apparel lineup. Nonprofit outdoor programs running summer camps and youth initiatives.

Decoration

Embroidery is the natural choice here — the structured cotton panels hold designs at 8,000+ stitches without puckering. Front-center placement works cleanly; side placements are doable with proper hooping. Screen printing is viable on the crown panels for simpler, bolder graphics. Heat transfer works well for small runs or complex full-color artwork. DTG is possible but less common on headwear — test your specific design if you’re considering it. The preshrunk cotton means your placement stays where you put it after washing.

Specifications

• 100% cotton construction
• Double-needle stitching at stress points
• Preshrunk for dimensional stability
• Mid-weight fabric — comfortable without excess bulk
• Consistent sizing across production runs
• Multiple colorways available

Common Questions

What decoration method works best on the 1117?
Embroidery. The structured cotton crown holds thread cleanly and the double-needle construction prevents puckering. Screen printing works for simpler designs on the front panels.

Is this good for outdoor event staff uniforms?
Yes — it’s one of the most popular choices for festival crews, brewery staff, and hospitality teams. The cotton breathes in heat, the brim provides real sun coverage, and the construction holds up through a full season of wear.

How does the sizing run?
True to size with a standard bucket hat fit. The preshrunk cotton means what you order is what you get — no post-wash surprises.

What’s the minimum order for custom decoration?
We work with programs from 12 pieces. Most decorated headwear programs start at 24–48 pieces. Request a quote and we’ll work with your specific order size.

Ready to build a bucket hat program that actually gets worn? Get in touch for a custom quote.